Get the Perfect Plant Layout for Your Factory

Make Your Plant More Efficient

When planning layouts and material flow with proper understanding, approach, and experience, you can significantly impact overall manufacturing productivity.

 

  • 30% Additional Space Efficiency
  • 20% Reduction in Material Travel
  • 20% Reduction in RM
  • 10% Reduction in Inventory Level
  • Streamline Processes

Want to optimise your plant !!

Enhance your processes for a competitive edge

Efficient layouts and material flow allow a facility to function at its highest potential, which translates to increased productivity, time, and quality benefits.

Projects

Industries

Green field layout

Brown field layout

Services We Provide for Layout and Material Flow

Enhance efficiency with our layout and material flow services. We create custom designs to boost productivity and streamline your factory operations.

WAREHOUSE OPERATION SUPPORT

We optimize warehouse operations to ensure efficient, accurate movement of goods, reduce costs, and improve customer satisfaction, covering receiving, storing, inventory management, and shipping.

PLAN FOR EVERY PART MANUFACTURING (PFEP)

PFEP (Plan For Every Part) defines and organizes information for each part in a manufacturing system. It tracks inventory, supplier data, production processes, and packaging requirements to streamline the supply chain and enhance manufacturing efficiency.

SUPPLY CHAIN OPTIMIZATION

Our experts streamline your supply chain, reducing waste, lowering costs, and boosting performance through process improvement, logistics optimization, and inventory management for optimal efficiency and success.

MATERIAL HANDLING CONSULTING

Our material handling consulting services streamline and optimize processes for efficiency, cost-effectiveness, and safety. We provide customized solutions to help you achieve production goals, whether optimizing existing processes or designing new ones.

What factors determine the need for a Material Flow and Layout Plan?

Layout and material planning are essential for ensuring the optimal and efficient design and movement of materials and personnel. There are various situations where professional assistance with material flow and factory layout planning becomes necessary.

 

  • When dealing with legacy structures or business acquisitions
  • Restructuring and reorganizing an existing warehouse or plant
  • New construction projects
  • Significant changes in manufacturing volume

 

Industries We Serve

We are committed to providing tailored solutions and expertise to every industry. Our goal is to advance each sector, boosting productivity and fostering innovation, all geared towards ensuring your success.

Automotive

Automotive Manufacturing

Textile & Garments

Textile & Garments

Food & Beverages

Food & Beverages

Construction

Farming Equipment

Logistics & Supply chain

Medical Equipment (1)

Healthcare & Hospitals

Chemical & Fertilizers

Why Choose Us

We are experts in designing plant layouts, and we’ve done this many times for different businesses. Our team uses the newest technology to create plans that make the best use of space. We listen to what you need and design a layout that helps your plant run smoothly and safely. Our designs make it easy for workers to move around and do their jobs efficiently. Plus, we make sure everything meets the rules and can grow with your business. Trust us to create a layout that helps your plant work better and faster.

We have a working team from premier management schools such as IIM Calcutta and top technical institutes such as IIT Delhi and IIT Roorkee, enabling clients to become high-performance businesses and build a long-term relationship.

Testimonials

Merino

“Their insights and execution of improvements are impressive and exciting. They connect all the right dots, positively impacting our business

APAR

“We are pleased with the plant layout design services. The efficient layout optimized our production flow and saved space, greatly improving our operational efficiency”

TATA Electronics

“Their exceptional approach to efficiency and space utilization impressed us, optimizing resources and boosting productivity significantly

Diligent

“The optimized layout and space efficiency significantly enhanced our productivity. Highly satisfied!

HOW WE WORK

Formulate strategy and seek buy in

Develop an operating plan

Execute proof of concept

Execute a longer-term plan to ensure tangible results

Enhance the

capabilities of

your organization

with our

expert advice !

 

PI2’s team of experts delivers comprehensive Lean Manufacturing Consulting services with decades of experience in material flow and layout design. Our wide-ranging expertise allows us to effectively serve various markets. Our experts offer tailored solutions based on your specific requirements and industry type, resulting in optimized production processes and detailed improvement reports.

  • Carefully selecting the most appropriate techniques based on your specific scenario and objectives
  • Applying the best methods for your specific industry type
  • Providing detailed optimization recommendations and reports to help improve your processes

Get Started

Thank you for getting started with us! Get in touch with us, so we can assist you promptly. We look forward to connecting and supporting your needs effectively.

+91-8984189814

Address: Block A 204, Ecotech III, Noida, Khera Choganpur, Uttar Pradesh 201306

Get in Touch

More than 20+ years in the game of building brands & businesses and we’re looking to build further, together with you.